Mitsubishi Pajero

1982-1998 of release

Repair and car operation



Митсубиси Паджеро
+ 1.1. The instrument panel and control means
+ 2. Maintenance service
- 3. Engines
   3.1. Candles
   3.2. Check of wires
   + 3.3. Ignition system
   + 3.4. Engine major repairs
   - 3.5. Diesel and турбодизельный engines of 2,5 and 2,8 l
      3.5.1. Removal and engine installation
      3.5.2. Engine dismantling
      3.5.3. Pistons and rods
      3.5.4. Valves and shaft коромысел
      3.5.5. A head of cylinders and valves, shaft коромысел and коромысла
      3.5.6. A head of cylinders
      3.5.7. Compression check
      3.5.8. A camshaft and газораспределительный the mechanism
      3.5.9. A mechanism drive газораспределения
      3.5.10. Adjustment of backlashes of valves
      3.5.11. Adjustment of a tension of a gear belt
      3.5.12. Removal of the bottom protective casing of a gear belt
+ 4. Cooling system
+ 5. Greasing system
+ 6. The power supply system
+ 7. Release system
+ 8. Fuel system
+ 9. A running part
+ 10. A suspension bracket and a steering
+ 11. Brake system
+ 12. A body
+ 13. An electric equipment
+ 14. Electroschemes


ccf2698e



3.5. Diesel and турбодизельный engines of 2,5 and 2,8 l

3.5.1. Removal and engine installation

THE GENERAL DATA

Arrangement of number of the engine on the diesel engine

1. Engine type

2. Serial number

Removal and installation of the diesel engine from transmission


1. A cowl
2. A cable of management of gas
3. A returnable hose, hydraulic system of a steering
4. A pressure head hose, hydraulic system of a steering
5. An air hose () the diesel engine, (b) турбодизельного the engine
6. The protective pallet of the engine
7. The protective pallet
8. The top facing of a radiator
9. A radiator
10. The bottom facing of a radiator
11. A cable plait
12. Hoses of an oil radiator
13. A vacuum hose of the hydraulic booster of brake system
14. Heater hoses
15. The heat-shielding screen
16. A high pressure hose, the conditioner
17. A hose of low pressure, the conditioner
18. The protective pallet of a distributing box
19. Маслосливная a transmission stopper
20. Маслосливная a stopper of a distributing box
21. Back карданный a shaft
22. Forward карданный a shaft
The basic moments of an inhaling:
A = 18–25 Nanometers
B = 10–13 Nanometers
With = 30–35 Nanometers
D = 30–35 Nanometers
E = 8–11 Nanometers
F = 3–5 Nanometers

The engine acts in film together with a transmission. On рисункe, the details which are subject to removal are presented to sequences of their dismantle. At the description of works instructions only on the working operations connected with removal of details are given.

PERFORMANCE ORDER
1. Open a cowl of a motor compartment. Merge cooling liquid. The drain stopper is from the bottom party of a radiator. The second stopper is screwed in the block of cylinders.
2. Outline a pencil contours of loops of a cowl of a motor compartment and turn away bolts of fastening of a cowl on loops. Remove a cowl with the assistant and postpone it in the protected place.
3. Disconnect and remove the accumulator.
4. Disconnect from the fuel pump of a high pressure a cable of management of gas.
5. In the presence of the steering hydraulic booster disconnect returnable and pressure head hoses. Lower hoses in the substituted vessel for liquid plum.
6. Remove an air hose.
7. Put the forward party of the car on supports. Remember that car weight considerable, and supports should be strong enough to maintain this weight. The soil should be enough firm that supports did not roll in soil. Turn on from the forward party of the car protective pallets.
8. Remove the top facing of a radiator, a radiator and the bottom facing of a radiator. If automatic transmission is established, before radiator removal disconnect hoses of an oil radiator. In the presence of a radiator soaked up air disconnect its supplies. Substitute under transmission a vessel for plum of a following liquid.
9. Disconnect from the engine a cable plait. All other cables disconnect from the engine as follows: on the left side of the engine disconnect a wire of weight of the engine and a starter cable; disconnect wires from the fuel pump of a high pressure (it is specified by an arrow) and candles накаливания (sockets are specified by an arrow).
10. If the conditioner is established, disconnect a cable of the temperature switch (near to a water drain stopper) and disconnect a socket electromagnetic муфты.
11. On the right side of the engine disconnect a plait of wires of the generator of an alternating current. Disconnect a wire of weight from the bottom party of the filter and from gauges of the switch of pressure of oil and a measuring instrument of pressure of oil.
12. Disconnect hoses of an oil radiator. Preliminary it is necessary to merge oil. In order to avoid oil hit close the disconnected hoses and apertures in the engine corresponding stoppers.
13. Disconnect a vacuum hose from the hydraulic booster of brake system.
14. Disconnect hoses of a heater from connection places on a partition of a motor compartment.
15. Turn on under the car the protective pallet of a distributing box. Substitute one vessel under a transmission, and the second under a distributing box and turn out both маслосливные stoppers. Completely merge oil and again turn a stopper. The moment of an inhaling of stoppers from 30 to 35 Н m.
16. Turn on фланцевые fastenings back and forward карданных shaft.
17. If on the engine it is established тросовая лебедка, remove a power shaft, шплинт and a switching cable.
18. Turn away a flange of a forward pipe of the muffler from a final collector.
19. Disconnect the flexible platen of a speedometer, a wire of the switch of lanterns of a backing and a plait of wires of a control lamp of a drive on all wheels.
20. Turn away the executive cylinder of a drive of coupling from a transmission, not disconnecting hoses. Fix the cylinder a wire from the bottom party of the car, thus do not suppose a hose tension.
21. Remove a cross-section beam of the engine. At first turn away engine mount bolts, and then turn away the bottom bolts of fastening of a cross-section beam. Thus it is necessary to prop up in appropriate way the engine and a transmission, differently after clearing of a cross-section beam the back party will fall. Turn away a plate.
. 22. Raise a transmission and a distributing box a roller jack and remove скобу suspension brackets and a rubber support of a distributing box. After that turn away a lateral plate. Turn on скобу suspension brackets from a distributing box (arrows specify fastening bolts скобы suspension brackets of a distributing box).
23. Remove the lever of switching from a transmission.

24. Remove fuel hoses and the fuel filter (arrows specify connections on the fuel filter). Open a stopper of a fuel tank to dump pressure in a fuel tank. In order to avoid dirt hit insert into hoses screws of the corresponding diameter or corresponding stoppers. Separate a socket of a wire of the indicator of presence of a condensate.

25. Turn away bolts (are specified by arrows). The hook of a cowl of a motor compartment and a connecting plate (it is specified by an arrow) are thus released запорный
26. Pick up the engine and a transmission loops of cables and chains to полиспасту or to the elevating crane. Remember engine weight. Loops of cables or a chain arrange on the engine so that the engine has been inclined by the forward party upwards, and the transmission hanged down downwards.
27. Raise the power unit so to unload engine mounts and to turn away bolts. Remove support of the engine with скоб suspension brackets.
28. Slowly pull out the power unit from a motor compartment. Thus constantly watch that wires were not hooked, hoses or tubes and also to find out not disconnected connections. If the transmission jams in steering draughts, it is necessary to spend a transmission from the bottom party of the car over draughts.
29. After removal of the power unit the transmission can be separated from the engine. For this purpose remove a starter and turn away the bolts connecting a transmission with the engine. Take away a transmission from the engine in horizontal position, not loading box weight its primary shaft as it can be damaged or will drive a conducted disk of coupling.
30. Before installation of the engine and a transmission check up all engine mounts. Rubber support with cracks and other damages should be replaced. The same concerns and soft support of the engine.
31. Check up absence of damages, cracks and impulses of fuel hoses, hoses of a heater and water hoses. In most cases damages are observed in places under collars of fastening which often are very badly appreciable, even when the collar acts in film.
32. Check up absence of damages, cracks and impulses of fuel hoses, hoses of a heater and water hoses. In most cases damages are observed in places under collars of fastening which often are very badly appreciable, even when the collar acts in film.
33. Engine installation is made in return sequence.
34. At installation connect the engine and a transmission bolts and establish a starter. Here again remember that it is impossible to load with box weight its primary shaft at transmission connection. Bolts tighten till the ordered moment of an inhaling.
35. Lower the engine with a transmission in a motor compartment, establish support of the engine and lower weight of the power unit on engine support. Bolts tighten till the ordered moment of an inhaling.
36. Connect forward and back карданные shaft.
37. Fill in in a transmission and in a distributing box the ordered quantity of oil. Refuelling capacities are resulted in tables of adjustments and the sizes. It is necessary to consider, that at presence лебедки in a distributing box it should be filled in more oils.
38. Connect conditioner hoses. After work it is necessary to put the conditioner under pressure.
39. Establish a radiator and fill in cooling liquid.
40. Connect pressure head and returnable hoses of hydraulic system of a steering and remove air from system.
41. Connect and adjust a gas cable.
42. Put a cowl of a motor compartment, having exposed loops on made at removal by a pencil to labels, and tighten bolts of loops. Check up, how the cowl of a motor compartment is closed.
43. At connection of a forward pipe of the muffler to a final collector replace a lining.
44. After engine installation fill in in it the ordered quantity of oil. Start the engine and check up absence of leaks of a cooling liquid, fuel and oil.